10
Things You Always Wanted to Know About Engines
This
article is copied from the September 1999 issue of Hot Rod Magazine
By
Ray T. Bohacz
2. Why an engine needs spark advance.
To grasp the concept of spark advance, you must
realize that the piston travels faster than the flame front does across
the bore, so the flame needs to have a head start. In most engines, it
is accepted that the flame travels between 10-25 meters/second (m/s).
Factors that affect this are inherent to the cylinder-head design and
are affected by combustion-chamber shape, spark-plug location,
piston-crown design, mixture motion, and compression ratio. Additional
external influences include fuel-octane rating and air/fuel ratio.
Sophisticated equipment such as the SuperFlow
Combustion Analyzer and in-cylinder pressure transducers are required to
calculate flame speed. Mean piston velocity is measured in feet per
minute (fpm) and is computed with the following formula:
mean fpm = stroke in inches x rpm / 6
This gives the average piston velocity throughout
its stroke. (NOTE: Calculating the instantaneous velocity as the crank
swings in its arc of rotation and accelerates the piston from rest
requires differential calculus, which is inappropriate for this level of
discussion.) For demonstration purposes, let’s plug in a 3.750-inch
stroke and an engine speed of 1,200 rpm into the equation. This would
yield a mean piston speed of 750 fpm. Assuming a flame speed of 15 m/s
and converting the piston speed to m/s, the piston is travelling
substantially faster at 41 m/s. By varying the amount of spark lead, we
can choose where peak cylinder pressure will occur in the crankshaft’s
arc of rotation. Ideally, this would occur immediately after the piston
attains TDC.
When the timing is extremely retarded, exhaust-gas
temperature rises, and the headers actually glow--the late initiation of
the spark, and the fuel mixture still burning during blowdown and out
into the manifold or header, cause the increase in exhaust-gas
temperatures. When timing is advanced, idle speed increases because the
engine is using more of the available energy to push the piston down as
the flame expands. Retarding the timing kills power--the piston is
already partially down on its stroke when the flame front starts to
expand and raise the cylinder pressure. As the piston sweeps toward BDC,
the total area of the cylinder increases, effectively reducing the power
from the expansion of the flame front.
Many tuners overlook the importance of defining
the proper advance curve, thus ignoring the potential for increased
performance. Over time, the basis for this has been created with a fixed
spark advance. This works for a drag-race engine, with its limited rpm
range and operating conditions. Whenever a protrusion (such as a piston
dome) is introduced into the combustion chamber, flame speed decreases,
requiring additional spark-lead time. |